Senior Thermal Engineer

ZeroAvia is seeking a Senior Thermal Engineer to lead the development of thermal management systems for innovative fuel cell powerplants. This role encompasses all aspects of system development from design through manufacturing, with a focus on delivering zero-emission aviation solutions.

• Lead all aspects of thermal management system development from design to manufacture, including requirements capture, system analysis, prototyping and testing
• Develop thermal management solutions for fuel cell systems with full balance of plants integration
• Lead thermal management system concept generation through system architecture and design substantiation
• Analyse thermal management systems and define lower level functional and performance requirements
• Work with internal teams and supply chain on delivery of thermal equipment such as heat exchangers, pumps, valves and instrumentation
• Determine strategies for component level engineering evaluation testing and commissioning of test rigs
• Host, participate and present in internal and external design and project reviews
• Liaise closely with stakeholders to ensure efficient implementation of thermal solutions

• Bachelor's degree in an appropriate engineering discipline
• First hand knowledge of implementing innovative thermal management solutions
• Experience with MATLAB Simulink/Simscape or similar 1D thermo-fluid software
• Experience with commercial CFD codes such as Ansys Fluent/CFX
• Proficiency in CAD software including Siemens NX or Solidworks with 3D modelling and surface modelling capability
• Use of Teamcenter PLM or similar PLM systems
• Knowledge of heat exchangers, pipework, pumps, valves and sensors
• Knowledgeable in experimental methods for thermodynamic and aerodynamic assessment
• Experience developing test instrumentation and data acquisition systems, with LabVIEW knowledge a plus
• Knowledge of materials, finishes and additive manufacturing processes
• Commensurate depth of aerospace industry experience
• Strong interpersonal skills and excellent spoken and written English
• Ability to work independently and as part of a multinational team
• Prior knowledge of H2 fuel cell and/or electric powertrain liquid cooling systems a plus
• Experience with high voltage enclosures and power electronics thermal management a plus

• Private health and dental care with family coverage options
• Mental health support including trained Mental Health First Aiders and Employee Assistance Programmes
• Free lunch and healthy snacks
• Sports, games and culture clubs including running, cycling, padel, trivia, theatre and gardening
• Stock options to share in company success
• 25 days holiday plus public holidays and additional days for long service
• Free EV Charging and EV Club membership
• Salary Sacrifice Schemes for EV Club, Curry's Tech and Cycle to Work
• Weekly Spot Bonuses for excellence
• Income Protection and Legal Support
• Relocation Support